Bilstein 7100 Series Shock Absorbers

Jan. 01, 2002 By Fidel Gonzales
    • January 2002 - Product Review
   
Bilstein 7100 Series Shock Absorbers The Rough Road Can Be a Cloud 9 Experience By Fidel Gonzales
   
 
There may be more than one way to skin a cat, but there was only one way for Ivan "Ironman" Stewart to win the '98 Baja 1000 to La Paz: Assault the relentless Baja Peninsula equipped with a sure-footed and bulletproof set of Bilsteins.
We chose to mount the shocks at a slight angle. This keep us from having to cut into the bed, keeping the stock look but improving the ride considerably.
But Ivan's not the only one. Take a look at driver Scott Steinberger for example. His Ford-powered truck shod with its set of Bilstein sustained perhaps one of worse beatings in its life when championed to a class victory in the 2001 Baja 1000. By many standards, it was the worse Baja ever. By Scott's standards, "It was rough, but the shocks sure made for a smooth ride." The list of champions grows triumphantly with each glance into off-road racing's history. From chase trucks, to spectators, to the journalists who cover the Baja 1000, the bulk of them hold one simple tool between them and the rough road ahead, Bilstein shock absorbers.
    • In Search Of
When ORC launched its search for a set of rear shocks for our '99 Ford F-150, there was no reason to land with anything other shock than a set of Bilstein 7100 Series. We chose the 7100 Series over the 6100 Series simply because the 6100 Series does not offer the remote reservoir option. The 6100 is a solid workhorse for most stock or near stock applications. In past experience, we've beat the snot out of lesser off-the-shelf shocks only to learn that the 6100 Series is a solid performer for our lightly modified and not so harshly abused SUV. Ever since the upgrade, we've reliably traversed the Baja Peninsula many times. A good place to test these claims is the infamous Puertocitos Highway on the Northeastern coast of Baja south of San Felipe.
The frame mounts could stand to be beefed up slightly, but we do not suspect any problems.
For our Ford and its everyday whoop-pounding abusive environment, the 7100 Series Bilstein was the only way to go. In stock form, the stock A-arm suspension up front was the first culprit to cataclysmic shock failure. After a quick jaunt across a Las Vegas racecourse, the stockers heated up, blew its seals, spit its fluid out and sent the front of the truck lunging toward the sky. Needless to say, the end result made for a real scene - the kind you want to sit around and laugh about after the fact. At the time though, it was a no less than a spinal tap each time we'd pilot a set of whoops faster than the stock shock's periled ability.
Our biggest problem was keeping the shocks from bottoming out. To do this, we had to go a little lower on the axle than we wanted, exposing the mount to rocks. We plan to make some modifications in this department, but that will come at a later time.
    • Into Combat
To combat this, we equipped the A-arms with a set of coilovers and accompanying reservoir to adequately cool the hot shock fluid. This enabled us to transcend new and triumphant rates of speed. The Ford walked over the whoops and rough with prowess. And to think we hadn't made any other changes to the front end. The A-arms, spindles and steering all remained stock, the coilover shocks were the bolt-on answer. It was time for another prerun. Seemingly, the truck was up for the challenge. We fired it up, dropped her into gear and got on it. For a while, we had the Ford floating on cloud nine. Although we favor the old twin I-beam suspension of old, we have to admit to how well the A-arm was working. Like magic. About 10 miles into the 60-odd mile SNORE course, an epiphany struck us like the kick of a mule. The rear suspension wasn't just bouncing. It was - well - kicking. The whole thing was quite hilarious actually. Picture an extra cab F-150 swapping tire through a rutted wash, looking pretty damn good for the near-stocker that it is. Then, the driver pilots the pig out of the wash and into the whoops - at speed.
The frame mounts could stand to be beefed up slightly, but we do not suspect any problems.
Oh, it was looking good for the first hundred yards or so, but after that, the 150 was flying down course at mid-way stance to an endo. What was funny about this was the fact that there were a group of dirt bikers up top of this hill that had damn near laughed so hard that they wet their pants. We caught up with them later for a breather and a word or two.
    • Solving the Stink Bug
"You guys were putting on one hell of a show, like a stink bug going ass over a tea kettle," said the crusty old dirt biker. Sure, it made for some good laughs at the truck's expense, but it would have made for a certain misery if we had pushed it further. Since we are permanently struck with the desert affliction, a state of mind that thrives on the thrust of horsepower, mixed in with a scent of sagebrush and topped off with a WFO roost through the desert, we turned to old reliable once again for the answers. We outfitted the F-150 with another set of Bilstein 7100 Series shock absorbers - this time we went with four reservoirs for the rear rather than the usual two.
We could have easily and reliably gone with a two shock setup for the rear of the Ford, but since we plan to frequently abuse the suspension both as a prerunner and a chase truck, loaded with everything from spare tires to 60-plus gallons of race fuel and countless spare parts and tools, we opted for bit more. Rather than having two shocks absorb the abuse in the rear, it'll be four, which lengthens the lifespan of the shock and its fluid, gives the truck greater control over obstacles at speed and provides for that extra insurance in case of failure in the fabricated mount system we enlisted. Think of it as a spare set of tires for the shocks.
After all the modifications, it was time for the old torture test. We hopped out and snapped some shots of this scenic silt corner. It wasn't the roughest of terrain we traversed, but it sure did make for some good shots.
To get away with this four-shock setup in the Ford, we went ahead and mounted them at an angle. This gave us more opportunity for suspension travel without having to cut into the truck bed, something we wanted to avoid at all costs. It also allowed us to give the shock more latitude in both rebound and compression while having the shocks work only have as hard throughout their entire cycle.

Photo Gallery On our last adventure in the rough, we headed toward Primm, a course that hallmarks a few sections with Jeep-sized whoops. After 30 miles of spine-tapping speeds, the shocks handled the situation smoother than Don Juan on his best day. It was pure plush. The self-adjusting deflective-disc independent rebound and compression worked better than we'd figured. We initially thought they'd be too stiff for the job, being that there were four shocks rather than two. But, the manner by which they were mounted had a lot to do with that as well.  

    • ORC Shock Specs
Body: 2" Seamless Extruded Tube Conventional or Threaded Body
Rod: 14mm Centerless Ground, Case Hardened, Chromed and Super Polished
Seal: Aluminum 1 Peice/Rod Guide
Piston: 46mm Bilstein Racing Piston
Valving: "Self Adjusting" Deflective Disc Independent Rebound & Compression 150/50
Oil: Bilstein Fade Resistant High Temperature Racing Oil
Reservoir: 2" Seamless Tube
Hose: Aeroquip -6 High Pressure Hose
Rod Ends: 1/2" Teflon Uniball w/ Eye Ring
Finish: Electroless Nickel
Coilover Hardware: 2 1/2" (2 1/4" upon request)

    • Bilstein Shock Info
5100 Series Vehicle Specific Specs
6100 Series 6100 Series Specs
7100 Series 7100 Series Specs
9100 Series 9100 Series Specs
Motorhomes Motorhome Specs
Basic Shock Info Bilstein History

    • Bilstein Distributor and Friends of ORC
Mckenzies
www.mckenzies.com
(888) 426-7491
Denunzio Racing
www.denunzioracing.com
(800) 622-3939
Chenowth Racing Products
www.chenowth.com
(877) 353-0891
Central 4WD
www.central4wd.com
(800) 676-2325

    • Bilstein Contact Info
Krupp Bilstein of America
14102 Stowe Drive,
Poway, CA 92064
www.bilstein.com



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