Garvin Industries Wilderness Roof Rack

Mar. 01, 2003 By ORC STAFF

(click on any of the images below for a larger version)

There comes a time in every cherokee's life where there just isn't enough room to store stuff. No room for recovery equipment, spare tires, duffle bags and on and on and on... I've long since decided that although I did have a XJ that I still didn't have enough room for my gear if I had my full size spare laying on the floor in the back. I have had my eye on a safari style roof rack for a while not only because of the cool look it adds to the truck but also for the ability to be able to haul stuff on the roof.

Since my truck is a 1988 model the factory roof rack leaves a lot to be desired. The cross rails are VERY flimsy and could barely keep a small object from touching the roof. I tried to put spare on the factory cross rails and the weight of the tried caused the rails to bend and touch the roof. Obviously this isn't good and it was very annoying as the tire and rack would tap the roof at every bump. The other problem with the factory roof rack is that the rails are bolted into rubber stoppers with nuts inserted in them.,two of which had already pulled out so I wanted a safari rack that could be mounted to the rain gutters.

This led me on the great search for rack suppliers. These are some that I've found:

Surco various sizes of racks
all aluminum
bolt together.
Conferr various sizes
all powder coated steel
welded one piece unit (must be shipped freight)
Garvin Industries various rack sizes
all powdercoated 3/4" square steel tubing
bolt together
many add on accessories
After researching for the racks I decided that for me it was important to have a strong steel rack and also a rack with many accessories and it also needed to be bolt together so that I wouldn't have to pay as much shipping. The Surco rack would be a good choice for a lightweight sturdy roof rack that can haul a moderate amount of weight. The largest advantage for the Surco rack is that because of it's aluminum construction it will not rust. I decided to go with the Garvin Industries Wilderness Rack because of the great reputation for a very strong rack that can take abuse and also the ability to add accessory mounts and for rain gutter mounting. The Garvin rack is rather expensive compared to the other racks and the accessory mounts are more expensive than I think they should be based on the material and labor time estimated to make these parts. But the basic rack is beaten by no others. (Short of a completely custom rack) The rack or ordered was the 4'2"x4'4"x4" model. This rack is intended to be used with the special mounts that adapt to the factory roof rack rails, not the rain gutter mounts like I had liked. I got this model because of the availability at the dealer at which I bought it. I was not going to buy the rain gutter mounts because of the rather steep price that Garvin wanted for something that I could fabricate in an afternoon with a bender and welder. I purchased the rack and it came in 4 main pieces. (The 2 curved section and the 2 side rails.) I also purchased the floor kit which provided the 6 rails that are horizontal in the picture. This provides a sturdy mounting floor for any equipment. Made entirely out of 3/4" square tubing the rack is quite strong and quite heavy. The main rack takes 8 bolts to hold it together 2 at each location. The flooring kit has a bolt at each end that goes up through the cross pieces and into the flooring bars. Be carefully not to tighten them too tight, you'll ruin the special threaded insert in the flooring bars. After the rack was bolted together I took basic dimensions of the truck and compared that to the roof rack and began to design the rain gutter mounts. I had seen Garvin's rain gutter mount so I knew in what direction I was heading and made a dimensioned drawing and went to the shop to start building.
Garvin's rain gutter mount

My rain gutter mount

After a couple hours I had my mounts.I made them out of 1/4"x2" mild steel. I painted them and then installed them on the rack and put it on the truck. I have to say I'm VERY impressed with the quality of the rack and have kept my tire up there ever since I put it up. Accessories offered by Garvin Industries for their safari rack.
 

http://www.garvin-industries.com
Garvin Industries
316 Millar Ave.
El Cajon, CA 92020
By - Bob Mock "Treat the trails like you treat your truck, you cherish it, you respect it, you take care of it, you don't abuse it, and most of all you fix it." - Mock


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