Project Overkill

Dec. 01, 2000 By Ian Harbaugh
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As you may recall, the Jeep name was derived from GP because of its design as a General Purpose vehicle. Today, most Jeepers are designing their rigs to be application specific. Most hardcore Jeeps are built to be used solely on rocks, mud, or sand. These rigs are built for one purpose only, and they don’t perform too well when taken out of their element.

We want to build a serious off-road vehicle that is truly general purpose. We want to build a Jeep that can take us across the biggest rocks, through the deepest mud holes, over the tallest sand dunes, and then drive down the interstate to get back home.

In order to perform this undertaking, the vehicle will have to be built ultra-tough. In a way, this Jeep will have to be over-built so that it can withstand any challenge it faces. This ORC Project Jeep has been dubbed Project Overkill. Project Overkill will be made up of some of the biggest, baddest components available to make our 1990 Jeep YJ completely bulletproof.

We will start with the engine.  By swapping in a V-8 powerplant, we will then have adequate power to turn the heavy duty drivetrain and monster meats.  From there, we will swap in a granny-geared transmission, either an NP435 or an NV4500.  Hopefully, we will be able to get our grubby little hands on an Atlas II transfer case with the 4.3:1 extreme crawl ratio also. The fun really begins when we get to the axles.  Hopefully, if all goes according to plans, we will be swapping in Dana 60 front and Dana 70 rear axles.  If we are really lucky, we might even get ARB lockers installed in them.  Now you might think that this is just a bit of overkill, but that is the name of the project isn't it?  Strapped to the axles will be 35" tires that will help us achieve the ground clearance that we will lose by using such heavy duty axles.  As for now, we haven't quite decided what axle ratio we want to go with yet.  It will either be 4.10 or 4.56.  Of course, there will be other various drivetrain upgrades also, such as Centerforce clutch, heavy duty u-joints, etc.

The suspension is an undertaking in its own.  We are going to need some serious lift to achieve our goals here, but we can't get to crazy or the Jeep will topple over on the trail.  Hopefully, Project Overkill will be trying out the newest version of the Skyjacker Monoleaf system.  The new version hasn't been released yet, but it is specially designed to provide adequate flex and articulation for serious off-roading. 

Of course there will be a multitude of other accessories that will help make this YJ a little more functional, practical, and hopefully more comfortable.  We already have a 9000 pound winch to adorn the front of the rig, and we will also be adding rock crusher bumpers front and rear.  To protect from protruding boulders, Overkill will have corner guards and rocker panel guards also.

To address the safety issue, a custom roll cage will have to be installed.  Whether you're mudding, rock crawling, or playing in the sand box, you could always use a good roll cage.  We will be installed 5 point safety harnesses to keep us in our seats when the going gets rough.  There will also be a fire extinguisher to help alleviate any hot spots we might have.

As always, we would really like to hear your opinions/comments on this project, so please e-mail us.

 

Current Setup:

4 cylinder engine

AX-5 5-speed transmission

NP 231 transfer case

Dana 30 front axle

Dana 35 rear axle

4.10 gear ratio in both axles

Zero lift

30" Buckshot mud tires

 

Future Upgrades/Swaps:

Small block V-8 engine

Granny gear transmission

Centerforce clutch

Advance Adapters Atlas II transfer case

Heavy duty driveshafts and u-joints

Dana 60 front axle with ARB air locker

Dana 70 rear axle with ARB air locker

4.10 or 4.56 gear ratio in both axles

Coil Conversion Suspension Kit

3" Body Lift

35" or larger tires

9000# winch

Front and rear rock bumpers

Rocker panel protection

Custom roll cage

If you have any suggestions or comments about this project, please e-mail the Jeep Section Editor at harbaugh@off-road.com .

Vendors—If you would like to help contribute to this product, please contact Ian Harbaugh. For all sponsors, we will provide a complete full-feature article that will include digital full-color photos, detailed descriptions of your product, step-by-step installation instructions, and we will also provide a link to your web site.


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