Off-Road.com's August Feature Vehicle Dave Sykes' "Stock Full" F-150 Desert Tr

Nov. 01, 2005 By ORC STAFF


"Stock", in the harsh and sometimes brutal world of desert racing, is a relative term. While you could add a roll cage, fuel cell and other safety gear to what the factory delivered, and go racing, odds are you won't get very far. This is a lesson Dave Sykes, president of ANDATACO (an international supplier of high end computer equipment) and brother Marc Stein discovered at their first race; "The Parker 400", in 1993."Made it only two miles," said Stein. ""Mile and a half," Sykes countered. "No, at least a mile and three quarters", Stein replied. As time passed, Dave and Marc "got over it", and went on to win the SCORE "Stock Full" Championship in 1995, and finished 3'rd for the season in 1996.

Andataco's new 1997 Ford F-150 represents the "state of the art" in "Stock Full" technology, and in the case of this SCORE desert truck, "Stock" means anything but slow. At the 97-season opener in Parker, the new truck's first race, it's 10 inches of front, and 15 inches of rear wheel travel carried Dave to the class win at an average speed of over 43 MPH. To put this into perspective, the fastest Trophy Truck at Parker (Curt LeDuc), with over twice the suspension, and 3 times the horsepower, averaged a little over 58MPH in his record setting run! That extra 15 MPH average however, requires well over $100,000 more, and an entirely different level of technology to achieve, but it's technology that Andataco, and the truck's builder Gordon DiCarlo borrowed from during the truck's construction.

Suspension

In1997, Ford abandoned the tried and true "Twin I-Beam" front suspension in the F-150 series, which has proven it's worth in tens of millions of on and off highway trucks since the early 60's. The new A-arm configuration, long used by Chevy and Dodge, offers some distinct advantages of it's own, and DiCarlo was quick to fully exploit them within the rules of the class.

A SCORE "Stock Full" class, suspension "must be of the same manufacture, size, shape, and configuration, as delivered by the manufacturer". Non the less, there is room within the rules for improvement. For example, the rules allow 2 shocks per wheel, front and rear. As the single stock shock would be quickly overwhelmed by the rapid movement of the big 35 in. BF Goodrich Mud Terrain tires; pair of King Shock external bypass-remote reservoir shocks serves as its replacement. These aluminum bodied racing shocks allow for a wide range of adjustability to suit the given terrain, and run much cooler, resulting in little to no shock fade over the course of races lasting up to 1000 miles. This is perhaps the single most important modification a "Stock Full" truck can have, as it contributes significantly to it's performance when the going gets "really" rough. In fact, the right shocks can easily result in the difference between winning a race, or being trailered home.

The rules in "Stock Full" for mounting the shocks are open, resulting in some creative fabrication, and unique positioning. Both shocks use the roll cage / subframe as an upper mounting position, drawing on it's inherent strength for reliability. On the lower end, one shock is mounted above, and passes through the coil spring and upper coil tower, fastening to the lower A-arm. The second shock is mounted to the spindle, above the upper ball joint, resulting in a 1 to 1 ratio of shock to wheel travel. Steering components must remain stock, as per the rules, but the mounting of the steering box may be reinforced. This is a critical modification, that even street driven trucks can benefit from. On the street or trail, the increase in leverage and vibration caused by the addition of larger tires can weaken or crack the frame over time. Racing subjects these parts to far greater stress, and can equal years of "normal wear" in a matter of miles.

Moving to the rear, DiCarlo mounted two King shocks (per side) opposingly, front and rear. The lower mounting position puts the eye bolt slightly below the axle housing (on either side of the axle) to help control axle wrap, or "wheel hop" as the BFGs fight for traction in the shifting desert terrain. Up top, the King's are securely mounted to the Chromoly roll cage / subframe, negating any potential downtime due to broken mounts.

The Dana axle housing enjoys the benefits of some added beef from the welded sections of chromoly tubing. Because of it's design and positioning, the additional tubing contributes greatly to the strength of the housing, and reliability of the gears and spool (by reducing the housings flex), yet retains much of the Ford's overall ground clearance. This too is another example of how desert technology can benefit the average off-road enthusiast. Suspending the rear axle are leaf springs from National, and unlike the stock units, utilize a greater arch and an 11-spring pack. Mounted above the axle, the thinner leaves are far more flexible than the stock units, and when combined with a lowered shackle and "over the axle" mounting, result in a full 15 inches of useable wheel travel. Limiting straps are employed in the rear to keep the suspension from overextending itself, resulting in increased reliability.

Roll Cage / Subframe

While frame flex is desirable in certain applications, desert racing is not one of them. Uncontrolled frame flex on a desert truck will quickly result in poor handling at best, and broken parts or a disastrous crash at worst. For this reason, it is essential that frame flex be kept to a minimum. The rules do not allow for lengthening, narrowing, or removal of material, but the addition of material is allowed. As a result, the roll cage doubles as a subframe. As it extends the full length of the truck to provide torsional support for the frame, it creates secure mounting locations for several important components.

Building a roll cage right starts with the proper materials and a competent fabricator. This is no place to cut corners, or try to save a couple bucks, because simply put, your life depends on it. SCORE has very specific rules about cage materials and construction, and any vehicle not meeting those standards will be banned from racing until such time as it complies with the regulations. The cage in the Andataco F-150 passes muster with flying colors, thanks to the skill of Dayton Fabrication, one of the best fabricators in the business.

Using 1.75 inch diameter, 120 wall chromoly tubing, measurements were taken, and construction began with the removal of the Ford's roof (to ease access, and assure proper welds) The cage extends to the front and rear of the truck as stated above, and includes provisions for mounting the shocks, oil cooler, fuel cell, seats, 5 point safety harnesses, and spare tire. After welding, gusseting, and stress relieving of the cage were completed, the sectioned roof was re-welded to the cab, and the truck was re-painted.

Powertrain

In desert racing, reliability is all-important. As the saying goes, "You can't finish first if you don't first finish". With that in mind, Andataco elected to leave the fuel injected 5.4L V8 stock. The 235+ horsepower are fed through a stock Ford E4OD automatic transmission. Even the electronics of the F-150 are as the factory designed. "When you start tweaking an alternator for higher output, you begin loosing reliability. That's definitely the wrong approach for desert racing. The 100 amp unit is reliable, and handles all the truck's needs, so why chance it?" said DiCarlo. Rounding out the electronics are a pair of Duralast batteries, another reliable component that have proven themselves over hundreds of thousands of hard desert miles. Although Duralast is a major contributor to SCORE and a major contingency sponsor, Andataco uses them for one simple reason. They work as advertised.

Protecting the engine and transmission is the job of full coverage aluminum skid plates. While steel may be stronger, it's also a lot heavier. To compensate, Andataco (and other racers) use thicker plates of aluminum, which gives the needed strength, yet remains lighter than a thinner steel piece.

And then some!

Some of the smaller, but no less important features of the Andataco F-150 are a helmet intercom and radio system for in cab and pit communication, a GPS system for navigation. While these items are taken for granted as standard equipment today, it wasn't that long ago when navigation meant using a compass.

Even with all the high tech wizardry, accidents happen, and in a race like the Baja 1000, it could take some time for help to arrive. As a result, racers carry at least 2 days worth of survival supplies, first aid kits, and signal flares. 200 miles from help is no place to be unprepared. Fortunately, Dave and Marc haven't needed to use them, but they are there "just in case".

Want one? How about two?

Here's your chance to own a piece of racing history, and maybe even make some of your own! Both the original Baja 500 winning Andataco truck, and the new 97 are up for sale. Andataco is considering stepping up to the Class 8 ranks, and their loss could be your gain!

ANDATACO '94 Ford F150
Stock Full Race Truck For Sale

 
  • Perfect Condition
  • Multiple Spares for every Component
  • New Leon Patton Motor
  • Prepped for Immediate Racing

Too Much to List
$55,000


 

ANDATACO '97 Ford F150
Stock Full Race Truck For Sale

 
  • Perfect Condition
  • Multiple Spares for every Component
  • Prepped for Immediate Racing

Too Much to List!
$70,000

Original Truck Builder and Prepper, Any Time Motorsports Gordon DiCarlo, Available to Continue on Project. Call for Details (619) 453-9191 x 1200

Summing it up

Andataco's F-150 is one of the fastest, and best built "stock" trucks, currently running in the SCORE Desert Series. Is it "stock" in the literal sense? No, but when you consider that it has more "stock" parts than not, and it regularly survives 250-500 mile races in the most god-awful terrain on earth, it gives a whole new meaning to the term

"Built Ford Tough".


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