Locked Up With The Flip Of A Switch
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It's rare to find a hardcore ZJ that's not the
equivalent of a disco ball on wheels. So when we came across this
zebra-striped wonder, it was worth a second look.
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RAGS TO ROCK
CRAWLER: The Zebra Jeep proves there is life after the bone
yard for a Jeep.
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John Mesko's creation was born from a wrecked 1998
Grand Cherokee Limited that was left to the bone yard after being
rolled over in an accident. The lid and fenders were smashed. But,
after three new fenders, two doors, a roof, days of dreaming, a lot
of cash and even more hard work, Mesko made himself a
monster.
It now serves as an expedition
vehicle and a farm tractor. The list of upgrades is enough to make
us salivate - especially if you're a farmer. Check out the Mile
Marker Hydraulic system that is plumbed clear to the rear, where it
has the ability to operate a rear winch as well as farm equipment.
Check out the photos below and follow along with the entire
project.
Building the Zebra
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HACKED AND
SHOT: Just before the Zebra Jeep earned its namesake stripes,
the fenders were hacked, allowing a lot of room for a huge tire and
wheel combo. Just as it sits after the hack job, 35-inch tires fit
with ease. Keep in mind, it still has its stock suspension at this
point.
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HIGH AND TIGHT
HARDWARE: The low-hanging stock bumpers were removed to allow
for the custom rock crawling bumpers. Up front, even with the
Ramsey Winch, the Zebra Jeep still has nearly 60 degrees of
approach angle.
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ROCKER
PROTECTION: Cutouts were made within the stock rocker panels to
allow two-inch square tubing to be used so that the Zebra Jeep
doesn't loose precious ground clearance. Just take a look at the
photo on the left to see how snug they fit.
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FOMOCO
FOUNDATION: After laying down 200 bucks for the front and 250
for the rear, the reverse-cut Dana 44 up front and Dana 60 in the
rear were swiped from a 1978 Ford F-250. The axles were 11 inches
wider than a stock Cherokee in the front. And because the axles on
the donor vehicle were two inches narrower in the rear, the Dana 60
was only nine inches over a stock ZJ in the rear. The wider axles
make for greater stability on the trail.
ON THE PERCH: The lower spring perches
and upper control arms were zapped to the axles. Mesko notes that
welding the truss to the cast iron differential required a great
skill and a nickel welding rod. The unibody frame rails were
reinforced with 3x4-inch angle iron.
THE GUTS: Within the pumpkin are a set
of Detroit Lockers mated to 5.13 gears.
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WHEELBASE:
The upper spring perch in the rear was moved back 3.5 inches in
order to center the tires in the hacked wheel wells. In addition to
moving the front axle forward 1.5 inches, this gave Zebra Jeep a
wheelbase of around 112 inches.
SPRINGS: In addition to the onslaught
of Skyjacker Rock Ready hardware, which includes 8-inch springs up
front, the Zebra Jeep makes use of a Rusty's Off-Road prototype
10-inch coil springs.
SWAY BAR AND SWAY BAR: Keeping the suspension under
control are Pro Comp Adjustable MX6 Shocks. Of special note are the
sway bar disconnects, which are created and connected by air
chucks.
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PINION
ANGLES: On the axles, the pinion angle was tilted upward to
allow for better clearance. Power is transferred to the axles via
High Angle Driveline driveshafts.
BRACKETS: The control arm bracketry
was modified to make for a slick surface below the axle, leaving
nothing to hang-up or drag on the rocks.
STEERING: The steering uses an AGR
Rock Ram steering cylinder mounted high and out of the way. The tie
rod is also mounted up high to keep with the overall clearance of
the all components.
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GOT TRAVEL GET
CHICKS?: He claims Zebra Jeep is a chick magnet, but before
that could be said, big travel was achieved. On a 20 degree ramp
Zebra Jeep earns a 1070. On a 30 degree ramp, it earns an amazing
700. Now, if a babe magnet is what you end up with, don't forget to
bring the step-stool.
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1998 Jeep Cherokee ZJ Limited
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Suspension
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10" custom lift
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Skyjacker 8" Rock Ready coils and
2" spacers on front
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Rusty's Off-Road prototype 10" rear
coils
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"The Chassis Shop" Heim Joints and
Chromoly tubing custom control arms
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Custom 5-link Front Suspension
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Custom 4-link Rear Suspension
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Pro Comp Adjustable MX6 Shocks
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1978 Ford F-250 truck axles
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Dana 44 High Pinion Front axle
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Dana 60 Rear Axle
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5.13 Yukon Gears from Randy’s Ring and
Pinion
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Detroit Lockers Front and Rear
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Warn Heavy Duty Lockout Hubs in
Front
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Moser Axle upgrade in Front
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High Angle Driveline Slip Yolk CV Joint
Driveshafts
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Victor Tire Plug Repair Kit
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Coleman Powermate Emergency Jump-Start
System
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On Board Liquid CO2 System with Campbell Hausfeld
280 ft/lb air wrench and air chuck
Recovery Systems
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Magellan 2000 XL Handheld GPS
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Clin-o-meter On Dash Inclinometer
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Palm III xe with Rand McNally Navman GPS Mapping
System (dash mounted)
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