Wrangler Rugged Ridge Heavy-Duty Steering

Sep. 14, 2015 By Jim Brightly, KF7SCT
Effortless and worry-free wheeling over terrain like this boulder-strewn canyon floor requires a steering upgrade.

Everyone knows it’s much more difficult to bend a strong straight shaft than it is to bend a strong bent shaft. For a much stronger tie rad than the curved OEM Jeep, replace it with a Rugged Ridge straight tie rod and drop link kit. It’s one of the easiest upgrades to perform on a 1997-2006 Wrangler TJ/LJ.

If your Wranglers, especially if it’s been lifted, has an incipient wobble—or even a full-out death wobble—you’ll want to add the heavy-duty ORV stabilizer kit as well. Everything is included in both kits for a straight bolt-on installation, if you’re still using the OEM track bar mount.

Two tie rod ends have standard right-hand threads, so you screw them in clockwise. The other two ends are threaded in counterclockwise.

Be sure to slide on the supplied clamps before you thread the ends into the tie rod or drop link. Otherwise you’ll have to remove end to install them. The clamps are very tight so you’ll probably need a small hammer or rubber mallet to position them.

Thread all four ends into the rods until there is approximately one inch of thread showing. This will save you quite a bit of time during the adjustment process. After threading them in, install the supplied zerk fittings into the ends.

It’ll take about an hour to install this kit unless—as we had to do—you have to make a custom bracket for the stabilizer; then it will take a bit longer. Normally, the stabilizer uses the OEM track bar mount on the front axle. The kit includes a specially designed bolt that replaces the track bar bolt and then secures the end of the stabilizer. See the photos for suggestions if you have to fabricate a custom mount.

The new rubber grease caps are extremely stiff so it’ll take some muscle to push enough threads through to catch the castle nuts.

Thread the upper end of the drag link into the Pintle arm, thread on the nut, and tighten the nut until the cotter pin hole is clear. Do not loosen the nut to clear the hole.

After the nuts are tightened, insert the cotter pin and bend its ends back over the nut.

The Warn differential skid plate interfered with the stabilizer when the steering was all the left, so we trimmed a bit off the top for clearance.

Since my track bar mount was not stock, we had to fabricate a differential mount for the stabilizer. We used a piece of flat steel and drilled a hole large enough for the mounting bolt.

Whether your Wrangler is lifted or not, if you find yourself wandering across a rocky stream, slipping and sliding into the backwoods on a snow-covered dirt road while searching for firewood or a fresh Christmas tree, or slopping across a deep muddy pothole, you should seriously consider adding this pair of kits to your Jeep. Think of it as preventative maintenance—you’re correcting a problem before it occurs.

The stabilizer mounting bolt slipped into the mounting plate.

A plug weld holds the bolt in place and then another bead locks it into place.

The plate was then welded to the driver’s side spring pad, and the stabilizer bolted into place.

Everything is in place. Drag link is bolted to Pitman arm and tie rod. The tie rod is bolted to both steering knuckles. And the stabilizer is bolted to the tie rod and differential.

Before removing the OEM tie rod, measure between front tires to determine the proper toe. It should be about 1/8-inch toe in. After dropping the Jeep onto the floor so its weight sets the front tires, raise the Jeep back up and use the drag link to properly set the steering wheel.

Tighten all four rod clamps now that everything is in place.

Negotiating dry waterfalls like this one requires heavy-duty steering components for worry-free wheeling.

Source
Rugged Ridge
http://www.ruggedridge.com/


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